XACT Systems’ BioReactors will compost tons of solid organics daily at this new state-of-the-art solid organic waste management facility located in Goa, India. In the final stages of completion, this massive facility will treat the solid organics waste of just the north half of the city. The waste material coming into the plant is classified as MSW.
The treatments of the organics coming into the plant consist of fermentation processing (digester), and compost processing by the BioReactor Composting System. In addition, the facility features bio-filters, transport truck weigh scales, bag openers, screeners, sorting stations, magnetic separators, balers, conveying systems and shredders.
This solid organic waste management facility design will be duplicated time and again. The next facility to be built will be located in the south of Goa, India
SFC Environmental Technologies PVT Ltd. is the engineering firm behind this impressive facility. They chose XACT Systems’ to be the supplier of the composting equipment. Because of the heavy-duty and 24/7 performance redundancy design of the BioReactor, it was
an obvious choice. Plus, the accelerated processing, cleanliness and 70% fill capacity of this composter pushed the invessel rotating drum BioReactor to the top of SFC’s composter list. It is very exciting for both XACT Systems and SFC Environmental Technologies to see this project nearing completion. The next time we show pictures of this site, all the brown clay earth showing will be covered in green vegetation because the finished compost will applied to the grounds. Compost makes as an excellent soil amendment and supports plant growth in harsh, dry conditions in a remarkable way.
For those of you who cannot get to Goa India to see this site, XACT Systems has many BioReactors working in North America and elsewhere. Please feel free to contact us at anytime if you wish to arrange for a site visit.
If you want to meet with us, consider going to the US Composting Council Conference in Los Angeles, California, USA, on January 23-25. You can find us at Booth 514. (Click on the link below to get more details about the conference venue etc). Please feel free to stop by or call ahead (call
Glenn McConkey at 6123-391-1445) and arrange a private meeting to discuss you particular project. Many thanks, Doreen
The composting technology by XACT Systems was introduced to the agricultural market in Saudi Arabia just last week. The International Trade Exhibition for Agriculture, Water and Agro-Industry proved to be an excellent venue to show The BioReactor to the Middle East ag-business community. XACT Systems’ partner in Saudi Arabia is Tamimi Global C0. Ltd.
Tamimi is a top tier company that has provided product and services to the Saudi market for decades. Now, with their new mandate in their Waste Management Division to provide more innovative and sustainable solutions, Tamimi is blazing the trail in the Middle East once again.
Composting Technology Saudi Arabia & Middle East
Tamimi chose the BioReactor, which is an modern in-vessel rotating drum, to be the composting technology that leads them into a better future. The company’s core business is in the food services sector. One of the services they provide are meals to the personnel of work camps. These work camps can reach populations of 10,000 workers. This volume of food service produces as serious volume of food waste that requires a serious organic waste management solution. The BioReactor is just such a solution.
It is ruggedly engineered and built to withstand the 24/7/365 operational requirement of the waste management industry. Because solid waste never stops being produced, therefore, it never stops needing to be processed.
The BioReactor drum slowly rotates. It quickly turns organic waste (no more than 4 to 7 days) into compost. It tightly controls the parameters of the composting process. In other words, this composter makes an ideal environment for the oxygen-loving bacteria to thrive and decompose the material in a highly aerobic process. The BioReactor will compost large volumes of organic waste quickly. And will do so without the occurrence of hazardous leachates or foul odors.
Indeed, the compost bears no resemblance to the waste from which it was produced. This compost has tremendous economic value if sold in bags or bulk because it makes an excellent soil amendment. The compost has a high level of organic matter and nutrient content. The compost no longer has harmful bacteria in it to cause disease so it can be spread on land close to water sources.
By adopting the ground-breaking BioReactor Composting System, Tamimi is now able to provide a sustainable cycle of complementary food services-from meal preparation to organic waste recycling. The ability to divert the organic waste from landfills has tremendous environmental and economic advantages. The finished compost can be land applied to the fields that grow the food crops in the first place. It makes an excellent soil amendment because it introduces much needed organic matter back into the soil.
Composting Rotating Drum Technology by XACT Systems Inc. has been chosen by BioKamp Co. in Bulgaria. This is great news! We are looking forward to working with our new Bulgarian partners as they embark on a new business venture in the organic waste
management sector in their country. BioKamp now has rights to manufacture and market the BioReactor Composting System by XACT. The composting rotating drum technology (known as the BioReactor) measured up exactly to the needs of BioKamp. To begin, the Bulgarian company will target the biosolid (biosludge) management industry. Of course, the BioReactor can and is composting many types of organic waste–from food waste to dairy manure. Indeed, BioKamp has every intention to reach out all sectors with this new and innovative waste management solution.
Better organic waste management and diverting waste from landfills is a serious problem worldwide. What to do? Well, the composting rotating drum technology by XACT Systems is proving its worth in many countries around the globe. It is an effective, sustainable and common sense solution to dealing with organic waste.
Please check out this video of the BioReactor in order to better understand the rotational aspect of this in vessel composting technology. Then, consider the possibilities for your company. Many many thanks.
Compost Slaughterhouse Renderings & Carcasses completely using the BioReactor by XACT Systems. It makes sense for an organic beef operation to choose to compost the renderings from its slaughter house because this method of organic waste management jives with the overall objectives and philosophy of the organic meat industry.
This type of composting system (using multiple rotating vessels) can be scaled to any size to handle any volume of waste material/amendments. The BioReactor is available in many sizes. The smallest BioReactor is 5′ diameter x 10′ long while the largest is 10′ diameter x 60′ long (1.5 m diameter x 3m long) to 3m diameter x 18 m long).
In this particular scenario, the entire operation is inside (this is not always necessary for all facilities). In order to compost slaughterhouse renderings & carcasses, the waste/amendments are loaded into a mixer. The purpose of this initial step is to blend the various waste materials into a homogenous mixture. This mixture is then discharged onto a conveyor and conveyed up to the infeed opening which is located in the upper quadrant of the end of the BioReactor. The BioReactor has fixed ends. A consequence of this unique feature allows the vessel to big filled to 70% capacity.
Another unique feature of the BioReactor are the Blending Bars. The rotating drum turns SLOWLY and this rotation with the help of the Blending Bars causes the mixture to tumble inside. This tumbling action greatly facilitates the aerobic composting process. There is ample oxygen available to the naturally occurring aerobic bacteria and they thrive–multiplying their population exponentially–and decomposing the waste material at a phenomenal speed.
In addition, the high temperatures (thermophilic) required to compost any waste successfully are easily maintained by the BioReactor using the Negative Ventilation Fan. This fan is located at the discharge end of the BioReactor and can be ducted into a BioFilter if odour control is an issue.
When ready for discharge, the discharge door/auger opens/unloads the compost onto an incline conveyor. Then the compost is piled and stored for a short term curing period. Skid steers are used to handle the piles as needed.
Typically, the length of time from start to finish is under 30 days. To learn more about various possibilities of a composting operation check out www.xactsystemscomposting.com
Composting Septic Sludge Tests Prove Successful
Composting septic sludge in 5 days AND making compost that is pathogen free is possible with the BioReactor by XACT Systems Inc. In this testing project, the septic sludge is combined with other materials in order to make a balanced recipe of organics with a C:N ratio in the ideal range (20:1 to 30:1). This is the vital first step in composting solid organic waste quickly and making compost that is pathogen free. The second step is to compost this proper mixture in the BioReactor which is an in vessel rotating drum composter. The composter rotates slowly and constantly. The rotation tumbles the waste material inside the drum and exposes all of the material to the ambient oxygen. The aerobic bacteria which naturally reside in the organic waste will decompose it. The fact that all the bacteria are getting all the oxygen they need to do a great job of breaking down the material means that the waste will compost quickly and with little or no odor. The innovative features of this 5′ diameter x 10′ long BioReactor allow the temperatures of the composting process to hit temperatures of 145 degrees Fahrenheit to 170 degrees Fahrenheit and maintain it there. Once these high temperatures are achieved, the septic sludge is exposed to this heat for 72 hours (as per the protocol stated by the EPA standard for pathogen kill in a composting process). After 5 days, the compost is discharged and it looks and smells like dirt. It will make an excellent soil amendment and be a valuable revenue stream for this composting operation.