New XACT Systems’ Composting Technology Videos Just Posted To YouTube

Composting Technology Videos

Rotation Speed & Odor Control
https://www.youtube.com/watch?v=-zlt8hOoDt8
The successful odor-free composting process of organic waste in the BioReactor is dependent upon a few factors.  One of these is the rotation speed of the drum itself.  The BioReactor by XACT Systems Inc. rotates very very slowly as shown in this video.  This allows the material inside the composter to gently tumble.  In turn, this gentle tumbling allows each and every particle of the waste material to be exposed to the oxygen present in the ambient air.  The oxygen-loving bacteria which naturally occur in the waste are therefore “knee deep” in the oxygen and thus thriving, multiplying and decomposing (eating) the waste material at a highly accelerated rate.  The by-products of such highly aerobic decomposition is simply water vapour (H20) and carbon dioxide C02.  Neither of these gases are odorous, noxious or harmful. So, by using the BioReactor Technology to compost organic waste, you can do so quickly and in a virtually odor-free manner.
Discharged Compost is Virtually Odorless!  
https://www.youtube.com/watch?v=BdZgBOqTJWI
 The composting process in the BioReactor is highly aerobic due to the ventilation systems and slow tumbling action of the organic waste inside the BioReactor.  As a result the compost upon discharge, is odor-free.  Typical composting time varies from 3 to 7 days depending on the waste material to be composted
composting technology videos

Advanced composting technology such as the BioReactor can produce compost that is virtually odor-free.

Dewater Dairy Manure 
https://www.youtube.com/watch?v=HggJ3PWIY9Q
 Composting dairy manure in XACT Systems BioReactor typically requires that the manure be dewatered prior to loading into the composter.  The optimum moisture content of any organic waste to be composted is approximately 65%
Please click on any of the links above to view the new composting technology videos.  Many thanks.  D

 

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XACT Systems Exhibits the BioReactor: An Innovative Composter

Are You Attending the US Composting Conference in Jacksonville, FL next month?

If so, stop in at the XACT Systems booth and find out more about the innovative composter:  The BioReactor!  Learn how to successfully compost food, yard and all sorts of municipal waste (including biosolids) rapidly.

Composter will compost yard waste, food waste, biosludge, and biosolids.

BioReactor Composting System with In-feed and Discharge Conveyors, BioFilter & Future Expansion Capability.

When you compost solid organic waste using the BioReactor, you will realize economic benefits (always a good thing),  and environmental benefits.  Converting waste into quality compost allows you to capitalize on the nutrient value of the waste and sell the resulting compost.  Because traditional methods of managing these wastes are incurring high costs, are creating health hazards and odor problems in the surrounding communities, there is a need to treat these huge volumes of organic waste with technological innovation.

The BioReactor Composter

The BioReactor Composter is a slowly rotating drum that converts any solid organic waste into compost.  It complies with the fundamentals of composting* regulations by tightly controlling the parameters of the composting process. This composter makes an ideal environment for the oxygen-loving bacteria to thrive and decompose the material in a highly aerobic process. The BioReactor will compost large volumes of organic waste quickly, and will do so without the occurrence of hazardous leachates or foul doors.

Indeed, the compost bears no resemblance to the waste from which it was produced.  This compost has tremendous value if sold in bags or bulk because it makes an excellent soil amendment due to its organic matter and nutrient content. The compost no longer has harmful bacteria in it to cause disease so it can be spread on land close to water sources.

* Composting is defined as a process of biological decomposition of biodegradable organic fraction of the waste, carried out by a diverse population of organisms under controlled aerobic conditions and other parameters (ratio of carbon: nitrogen, moisture, temperature, pH, particle size, porosity, homogeneity of the mixture).

If you are planning to go to the US Composting Conference in Jacksonville January 25-28, 2016, please visit us at booth 722.  Hope to see you there!

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How Many Farming Operations Have Manure Composting Technology on Their Farm Improvement Plan?

Manure composting technology has proven economic and  environmental advantages.  XACT Systems’ Manure Composting Technology — The BioReactor is proving to be a wise choice by farmers in all animal farming operations including dairy, beef, horse, poultry and fish.  How many farmers think that composting manure is a good manure management strategy?  If so, how many farms are now using manure composting technology?

manure composting technology

Viewed here from the in-feed end, this BioReactor is composting dewatered dairy manure in just 4 days.

Economic Advantages of XACT’s Manure Composting Technology:

Environmental Advantages of XACT’s Manure Composting Technology:

1700 Cow Dairy Composts Dewatered Manure for Bedding

The XACT BioReactor on this dairy operation is 10’ diameter by 60’ long. It has to turn 45 to 50 tons of dewatered cow manure 240 times per day, 365 days per year.  After taking a look at the robust mechanical characteristics of the XACT BioReactor drum and the heavy duty drive system, this dairy operation was confident in the ability of the XACT system to handle the staggering weights of waste material to be processed daily. Check out all the specs for the BioReactor by clicking on xactsystemscomposting.com/bioreactor/.

Dewatered cow manure is fed into the vessel by a conveyor. Because the infeed opening is located in the upper quadrant of the stationary infeed end, the BioReactor can be filled to 70% capacity. Remarkably, a 7.5 hp variable speed drive turns the BioReactor and its load.

After a 4-day retention period in the vessel, the discharged compost is taken back to the barn to be used as bedding for the herd. Upon discharge the compost is pathogen free, weed seed free, insect larvae free, and odorless. At this point the compost is about 50% moisture, and therefore as it gets blown into the stalls there is minimal airborne dust. Most importantly, the cows love it as it provides exceptional comfort.

Please share your thoughts about composting manure.  Many thanks, D.

 

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Manure Composting Equipment at Pete and Gerry’s Organic Egg Farm

industrial composting technology for composting manure, mortalities,  litter, egg processing waste

This BioReactor is 6′ diameter by 30′ long and is able to compost manure as well as many other forms of organic waste.

Manure composting equipment at Pete and Gerry’s Organic Egg Farm, supplied by XACT Systems Inc., allows these innovative organic farmers to manage their poultry manure with the same approach/philosophy as they apply to all their farming practises: reducing pollution, maintaining healthy soil, and conserving water and other precious resources.

Pete & Gerry’s Organic Eggs has been farming for four generations. They are totally committed to producing the highest-quality, freshest eggs possible. Organic eggs means that no antibiotics, pesticides, herbicides, fungicides, GMO or animal by-products are used.   In addition, Pete & Gerry’s is a values-led company, dedicated to humane treatment of animals–no cages–with free range barns.  The company is a champion of small family farms believing that these kinds of farms are the best stewards of environmental sustainability.

The manure composting equipment chosen for the job is the BioReactor Composting System built by XACT Systems Inc.

manure composting equipment

Organic poultry farm composts poultry manure to determine viability of producing and marketing compost made from manure of the organic laying hen farm. The BioReactor discharges the finished compost onto a conveyor.

Always looking to the future, Pete & Gerry’s wanted to test an idea they have for producing compost from the poultry manure.  They want to capitalize on the marketing potential of this specialized compost–possibly as an organic soil amendment.   The BioReactor is 6′ diameter by 30′ long (1.8m x 9 m) and has a total processing capacity of 22 cubic yards (16 cubic metres).

This pilot project to test XACT’s manure composting equipment and producing great compost is just nicely underway and so far the results are promising.  Stay tuned for more updates as the trial continues.

 

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Composting Multiple Organic Waste Streams Separately? No Big Deal

Composting Multiple Organic Waste Streams Separately?  No Big Deal

Composting multiple organic waste streams separately is no big deal.  Do so with a very small footprint and in just 6-7 days–so now there is something to talk about!   This is all  possible with the BioReactor Composting Technology by XACT Systems.

Composting multiple organic waste streams separately? No big deal

Two full size BioReactors are composting 2 waste streams at an integrated processing plant. The 3rd smaller BioReactor is processing other waste streams on a trial basis.

This installation is operating with 3 BioReactors in order to quickly compost multiple waste streams (slaughterhouse sludge, hatchery waste, wood chips).  2 of the composters are permanently situated and each is composting a different organic waste. The smaller third composter is temporarily in place to conduct trials of various other organic waste streams.   As you can see, these vessels are housed under a single roof.  The land requirement for this composting system is pretty small compared to other methods of composting which would require a large acreage to compost the same amount of waste.

How the BioReactor Composting Technology Works:

The BioReactor  is an in vessel rotating drum that provides the perfect environment for the composting process to take place which means that the composting process happens very, very fast.   Small Land Requirement:   These larger 2 units are 10′ x 60′ (3m x 18m). Heat:  The continual rotation of the BioReactor controls the temperatures of the composting process in optimal range.  Oxygen:  Plus, ALL the tumbling waste material is exposed to the oxygen in the air at all times, so decomposition process is completely aerobic.  Capacity:  The BioReactors can process large volumes of waste per day…in this case each vessel is processing 22 tons per day.

Composting Multiple Organic Waste Streams Separately? No big deal

This Composting Facility with the BioReactor Composting System and curing area is located in Brazil.

Composting multiple organic waste streams separately? No big deal–so please get in touch by phone (613-399-5686) or email to learn more!

http://www.intecnial.com.br

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Tel: 1-613-399-5686   •   Or: 1-613-391-1445   •   Email: info@xactsystemscomposting.com