Manure Composting Equipment at Pete and Gerry’s Organic Egg Farm

industrial composting technology for composting manure, mortalities,  litter, egg processing waste

This BioReactor is 6′ diameter by 30′ long and is able to compost manure as well as many other forms of organic waste.

Manure composting equipment at Pete and Gerry’s Organic Egg Farm, supplied by XACT Systems Inc., allows these innovative organic farmers to manage their poultry manure with the same approach/philosophy as they apply to all their farming practises: reducing pollution, maintaining healthy soil, and conserving water and other precious resources.

Pete & Gerry’s Organic Eggs has been farming for four generations. They are totally committed to producing the highest-quality, freshest eggs possible. Organic eggs means that no antibiotics, pesticides, herbicides, fungicides, GMO or animal by-products are used.   In addition, Pete & Gerry’s is a values-led company, dedicated to humane treatment of animals–no cages–with free range barns.  The company is a champion of small family farms believing that these kinds of farms are the best stewards of environmental sustainability.

The manure composting equipment chosen for the job is the BioReactor Composting System built by XACT Systems Inc.

manure composting equipment

Organic poultry farm composts poultry manure to determine viability of producing and marketing compost made from manure of the organic laying hen farm. The BioReactor discharges the finished compost onto a conveyor.

Always looking to the future, Pete & Gerry’s wanted to test an idea they have for producing compost from the poultry manure.  They want to capitalize on the marketing potential of this specialized compost–possibly as an organic soil amendment.   The BioReactor is 6′ diameter by 30′ long (1.8m x 9 m) and has a total processing capacity of 22 cubic yards (16 cubic metres).

This pilot project to test XACT’s manure composting equipment and producing great compost is just nicely underway and so far the results are promising.  Stay tuned for more updates as the trial continues.

 

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Composting Multiple Organic Waste Streams Separately? No Big Deal

Composting Multiple Organic Waste Streams Separately?  No Big Deal

Composting multiple organic waste streams separately is no big deal.  Do so with a very small footprint and in just 6-7 days–so now there is something to talk about!   This is all  possible with the BioReactor Composting Technology by XACT Systems.

Composting multiple organic waste streams separately? No big deal

Two full size BioReactors are composting 2 waste streams at an integrated processing plant. The 3rd smaller BioReactor is processing other waste streams on a trial basis.

This installation is operating with 3 BioReactors in order to quickly compost multiple waste streams (slaughterhouse sludge, hatchery waste, wood chips).  2 of the composters are permanently situated and each is composting a different organic waste. The smaller third composter is temporarily in place to conduct trials of various other organic waste streams.   As you can see, these vessels are housed under a single roof.  The land requirement for this composting system is pretty small compared to other methods of composting which would require a large acreage to compost the same amount of waste.

How the BioReactor Composting Technology Works:

The BioReactor  is an in vessel rotating drum that provides the perfect environment for the composting process to take place which means that the composting process happens very, very fast.   Small Land Requirement:   These larger 2 units are 10′ x 60′ (3m x 18m). Heat:  The continual rotation of the BioReactor controls the temperatures of the composting process in optimal range.  Oxygen:  Plus, ALL the tumbling waste material is exposed to the oxygen in the air at all times, so decomposition process is completely aerobic.  Capacity:  The BioReactors can process large volumes of waste per day…in this case each vessel is processing 22 tons per day.

Composting Multiple Organic Waste Streams Separately? No big deal

This Composting Facility with the BioReactor Composting System and curing area is located in Brazil.

Composting multiple organic waste streams separately? No big deal–so please get in touch by phone (613-399-5686) or email to learn more!

http://www.intecnial.com.br

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BioReactor Composting Technology

BioReactor Composting Technology Features at the 2015 National Farm Machinery Show in Louisville KY

Are you attending National Farm Machinery Show new week?  If so, stop in at the XACT Systems booth located in the PAVILION booth number 000827 and learn how to successfully compost DAIRY MANURE (and other solid organic waste) with the awesome BioReactor Composting Technology.

Composting dairy manure (dewatered) with

The BioReactor Composting Technology makes compost for bedding from dewatered dairy manure

Compost Bedding Made By the BioReactor Composting Technology

the BioReactor is a winning solution to manure management in 3 ways.  The resulting fibrous material makes an excellent & safe BEDDING material which cab replace other costly materials.  Plus by converting manure into QUALITY compost you can capitalize on in the lucrative retail and wholesale market of organic fertilizer/soil amendments.

And finally, because traditional methods of managing manure are under legislative scrutiny, are creating health hazards and odor problems in the surrounding communities, and are causing damage to the environment, the BioReactor Composting Technology allows you to treat your huge volumes of dairy manure with technological innovation.

The BioReactor Composting Technology is the Solution!

The BioReactor Composting Technology is a rotating drum that converts dewatered dairy

Composting manure for bedding a dairy herd using the BioReactor Composting Technology

The rotating drum composting technology–better known as the XACT BioReactor- is ideal for fast composting, ease of operation, and trouble free service.

manure into compost.  This in-vessel composting system is designed to successfully process manure by tightly controlling the parameters of the composting process.  In other words, the BioReactor makes an ideal environment for the oxygen-loving bacteria to thrive and decompose the manure. The BioReactor will process large volumes of manure quickly, and will do so without the occurrence of hazardous leaches.

Independent test results have proven that the BioReactor composting technology will compost dewatered dairy manure in 4 days (or less), and will produce a light fluffy compost that is PATHOGEN FREE (including e-coli), odor-free, weed-seed free, insect larvae-fee and mature. Indeed, the compost bears no resemblance to the waste from which it was produced.

This compost has tremendous value if sold in bags or bulk because it makes an excellent

In-vessel composting technology for composting organic solid waste

BioReactor Composting System with In-feed and Discharge Conveyors, BioFilter & Future Expansion Capability.

soil amendment due to its organic matter and nutrient content. Indeed, the compost no longer has harmful bacteria in it to cause disease so it can be spread on land close to water sources.

Site layouts are our speciality, and we would be happy to work with you to design a BioReactor Composting Solution specific for your farm needs.   The BioReactor is available in a variety of sizes (the largest is 10′ diameter x 60′ long), and the size of machine required is determined by the volume of dairy manure produced per day.  Note:  a herd will utilize only 30% of the compost produced by that herd for bedding–the remainder is available for other purposes (selling or land application).

If you are planning to go to the National Farm Machinery Show  in Louisville, KY February 11 to 14, 2015, please consider visiting us at booth 000827 in the PAVILION.    Hope to see you there!

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Are You Attending the International Poultry Expo in Atlanta This Week?

Are You Attending the International Poultry Expo in Atlanta This Week?

If so, stop in at the Farmer Automatic booth in Hall C booth number C13007 and learn how to successfully compost all poultry waste.   There, you will find us, XACT Systems Inc. and the awesome BioReactor.

Compost poultry litter and much more with the BioReactor composting technology by XACT

BioReactor Composting System with In-feed and Discharge Conveyors, BioFilter & Future Expansion Capability.

When you compost poultry litter and all your other poultry waste with the BioReactor, you will realize economic benefits (always a good thing),  and environmental benefits.  Converting waste into quality compost allows you to capitalize on the nutrient value of the waste.  Because traditional methods of managing these wastes are incurring high costs, are creating health hazards and odor problems in the surrounding communities, and are causing damage to the environment, there is a need to treat these huge volumes of organic waste with technological innovation.

The BioReactor Composting System

The BioReactor Composting System is a rotating drum that converts any solid organic waste into compost.  It complies with the fundamentals of composting* regulations by tightly controlling the parameters of the composting process. The BioReactor makes an ideal environment for the oxygen-loving bacteria to thrive and decompose the material. The BioReactor will process large volumes of organic waste quickly, and will do so without the occurrence of hazardous leachates.

On Wednesday, January 28th, XACT Systems will make a presentation  describing 2 separate pilot projects that were conducted on poultry farms composting various types of poultry waste. One test took place in Brazil and the other in New York State. The test results proved that the BioReactor composting system will compost organic poultry waste in 7 days (or less), and will produce a light fluffy compost that is pathogen-free (including salmonella and coliforms), odor-free, weed-seed free, insect larvae-fee and mature. Indeed, the compost bears no resemblance to the waste from which it was produced.

This compost has tremendous value if sold in bags or bulk because it makes an excellent soil amendment due to its organic matter and nutrient content. Indeed, the compost no longer has harmful bacteria in it to cause disease so can be spread on land close to water sources. Because the BioReactor is situated on site, the cost of hauling poultry waste is eliminated. Depending on the facility’s situation, the compost can be used on site or sold to others.

* Composting is defined as a process of biological decomposition of biodegradable organic fraction of the waste, carried out by a diverse population of organisms under controlled aerobic conditions and other parameters (ratio of carbon: nitrogen, moisture, temperature, pH, particle size, porosity, homogeneity of the mixture).

If you are planning to go to the International Poultry Expo (IPPE) in Atlanta January 27-29, 2015, please consider attending the presentation and visiting us at booth C13007.  We will be at the Farmer Automatic booth in Hall C…again the booth number is C13007.  Hope to see you there!

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Food Waste Composted with the In-Vessel Composter by XACT

Composting Food Waste Generated by 8,000 Room Resort in Cancun

Food waste composting

Food waste from the kitchens and dining rooms is collected separately and taken to the on-site composter for fast composting.

Food waste composted with the in vessel composter by XACT is solving the organic waste problem of an 8,000 room hotel in Cancun, Mexico.  The Cancun Palace Resort generates 2500 tons of organic waste per year, and wanted/needed to reduce their high waste haulage costs and landfill tipping fees.  In addition, the hotel management wanted to take meaningful action to reduce their GHG emissions.

The Palace Resort was able to solve both objectives effectively by choosing the BioReactor by XACT Systems to compost their organic waste.    As an added bonus, the Cancun Palace Hotel’s corporate image is enhanced by their responsible waste management initiative.  Plus the benefits don’t stop there!  The Return On Investment (ROI) is only 18 months making the investment in the BioReactor Composting System a savvy decision in all respects.

Food Waste and Garden Waste are the Feedstocks

The BioReactor is composting food waste from the kitchens and dining rooms as well as green and brown gardening residue.  The waste is processed in the in-vessel composter for 5 days.  Upon discharge, the compost is pathogen-free, weed seed-free and virtually odorless.

Composting in the BioReactor Is Followed by Vermicomposting

Composting Food Waste

The BioReactor is 8′ diameter by 40′ long. The food waste, green and brown plant residue are composted in the vessel in 5 days.

The next step in the operation is for the compost to be placed in the worm bins for further decomposition.  Vermicompost is process of decomposition of organic waste using worms.  The castings (or worm manure) have a high saturation of water soluble nutrients (readily plant available) and makes an excellent organic fertilizer and soil conditioner.  The Cancun Palace Resort uses the castings in their own nursery, gardens, flower beds, and on the golf course.

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Tel: 1-613-399-5686   •   Or: 1-613-391-1445   •   Email: info@xactsystemscomposting.com