XACT BioReactor's Discharge
The newest XACT BioReactor is ready to ship to a Wisconsin Dairy Farm which will allow these dairymen to compost the manure and sell it! Smart thinking–because now, not only do they make money from the milk, but also from the manure too.
The BioReactor is 10′ diameter x 60′ long; it weighs 83,000 lbs; has a capacity of 120 cubic yards (based on 70% of total) and will hold 150,000 lbs of waste. The composting protocol utilizes a 4-day retention period processing about 30 cubic yards per day.
The 150,000 lbs of manure will be turned 240 TIMES PER DAY, and will be driven by 4 Friction Drives–each one being only 3 hp. So amazing….but it is true!
Please get in touch if you would like to see the XACT BioReactor when it is up and running or simply want to learn more. Many thanks. D
Compostable baby diapers have apparently created a viable opportunity for new composting business ventures since a couple of new companies in the last few months have contacted XACT about it. It certainly makes sense given the advancement of biodegradable technology, regulations for organics diversion and heightened consumer demand.
The BioReactor is a perfect fit for such composting because these facilities need to be located close to the collection route….in other words populated cities. The in-vessel, rotating drum BioReactor takes up very little space and yet handles large volumes of organic waste. Plus, the compostable diapers compost very fast with little or no odor, leachate, and emissions. For new business ventures, the BioReactor technology is a smart choice because no additional labor is required and the overhead is minimal since the drum can sit outside–no matter what the weather. I could go on an on, but a better idea would be for you to check out the XACT Systems website or contact us directly to discuss this further. Many thanks, D.
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Gas price increases, according to industry analysts, are here to stay, and will affect every aspect of your business–especially waste management costs.
gas prices
When you are thinking about how to mitigate these cost increases, please consider the BioReactor by XACT as your solid organic waste solution. The enclosed rotating drum BioReactor Composting System….
…does not use gas or diesel fuel (imagine no fuel bill at all)!
…runs on electricity with extremely low energy consumption.
…is advanced composting technology which allows for composting on site (thus eliminating haulage fees and tipping fees).
…is available in sizes small enough to suit a commercial plants, universities, hospitals, schools, grocery stores, resorts, hotels, zoos, entertainment facilities and much more.
…is also available in sizes large enough for organic waste diversion programs from landfills on the scale of municipalities, food processing plants, agricultural operations, and biosolids from waste water treatment facilities.
…has proven over and over again to be the best business decision you can make in terms of organic waste management.
….pencils the best of all the composting methods available today when you consider and calculate what are the total costs versus how much money you can save and make!
…the shortest time frame for Return on Investment…in other words, the BioReactor will have paid for itself long before other technologies including windrow operations.
Contact us anytime to find out how the XACT BioReactor can help you reduce your fuel bill and at the same time increase your revenue.
Its easier than you think, so let’s get started.
Many thanks. D
XACT Systems’ BioReactor has been selected by COMPOSTAmex of Mexico to provide in-vessel, rotating drum composting solutions for their world renown clients.
COMPOSTAmex
COMPOSTAmex has over 12 years of successful experience in providing traditional composting equipment and guidance for solid organic waste conversion. Recently, just as in other regions, COMPOSTAmex has recognized that some situations require faster processing in tightly confined spaces, yet still producing excellent quality compost. Enter the BioReactor….which does all of this and more! Armed with the BioReactor, COMPOSTAmex has broadened its opportunities to include a variety of manufacturing operations such as auto plant facilities, tequila manufacturers, resorts, computer companies, food production plants and so on. Food waste, cafeteria waste, processing waste and other organic materials commonly found on such sites will be “grist for the mill” (feedstocks). We are honored to have been chosen by COMPOSTAmex and look forward to serving them and their clients. Gracias!
XACT BioReactor with 4D Friction Drives
Why Bury Money? Why indeed! But it is occurring everyday in every municipality on this continent. At a time, when city coffers are dry and nobody wants to raise taxes, a good source of new revenue is being sent to the landfill and being buried. Solid organic waste when converted to good quality compost is worth $16.00 to $65.00 a cubic yard. Imagine what the annual revenue stream could be on the thousands of tons of organics if only it were diverted. Then imagine what could be done with the money.
I can hear the nay-sayers now…..”but the cost of setting up the composting system is prohibitive.” As the old timers used to say, hog wash! The XACT BioReactor Composting System pencils so well because of its low operating costs, minimal manpower, land, and energy requirements. The typical Return on Investment for a large system is 2 years or less. Plus, it is clean system with ridiculously low odor, emissions or leachates. The precise engineering and robust carbon steel construction of the BioReactor provides reliable 24/7 operation. Check out the website: xactsystemscomposting.com and read about the success stories of others who have stopped burying their money (and are spending it!!!)
Discharging and unloading compost from an in-vessel rotating drum composter shouldn’t be that difficult and it isn’t with the BioReactor by XACT. Thoughtful engineering and unique design features make it so. The time it takes to discharge the compost will vary depending on the size of the BioReactor, but in any case, the discharge time will be measured in minutes with no muss or fuss (or cursing or pitchforks!) And it will only require one operator to handle the job. If you are considering the rotating drum technology to handle your organic waste management needs, take the time to examine the ease of unloading.payday loan After all why would you want to invest in automated composting equipment that requires manual intervention to get the compost out?
BioReactor Discharges Compost Easily
Christina and Jeremiah Eneix of Green Earth Landworks in Anchorage Alaska purchases the compost produced by the XACT BioReactor which is owned and operated by Alaska Green Waste Solutions. The compost is produced using food waste, horse manure and wood chips.
Compost Blended with Top Soil
When Green Earth Landworks receives the compost, it is cured in static piles, and, due to the severity of the weather conditions, the piles are inoculated with a microbial package to enhance the final maturation of the compost. The mature compost is blended with top soil for bulk sales at the nursery. It is also used for top dressing, erosion control socks filler. These socks are used by the DOT which requires the compost be certified. The lab reports show that the compost passes all the tests with flying colors! Please get in touch if you would like a copy of the report!
This BioReactor Composting Systems built by XACT is mounted on a rugged dual axle trailer for an operation which needs to travel from site to site–including remote locations. So, it has its own generator mounted on the front (silver box). The entire system includes a 5′ x 15′ insulated BioReactor, a mixer/blender with conveyor, a control panel and the generator. The volume of organic waste the 5 x 15 rotating drum can compost per day, based on a 4 day retention, is about 1.9 cubic yards (this value can vary depending on the waste to be composted and the length of time the waste remains in the BioReactor). As you would expect from XACT, this mobile unit is available in other sizes of vessels and it can be made stationary as well. Why you can even order this system with a bio-filter if need be. It is perfect for pilot projects, R & D, institutional use, urban locations–the list goes on and on. Feel free to contact us to discuss your next composting project. Many thanks. D
Mobile BioReactor
We got a call a while back from a very smart farmer who has been putting compost on a crop field for 3 years now. In comparison, he has another crop field where he has not applied compost at all. This spring when he worked up the fields, he made a significant discovery. In the field without compost, he had to drive his tractor 2 miles / hour slower (than the composted field) and used 16 gallons/hour of diesel fuel. On the field with compost, he was able to drive his tractor 2 miles / hour faster and only used 7 gallons of diesel fuel / hour. With the cost of fuel these days, this is truly a significant savings. If you are looking for ways to cut operating costs, here is a sure fire one. Plus, the in-vessel, rotating drum
XACT BioReactor Composting Manure
BioReactor can turn your manure into pathogen free compost in 3 to 4 days which can also be used as bedding for the herd as well as a soil amendment. When you start to calculate ALL the savings, the XACT BioReactor offers a return on your investment which out performs any other piece of equipment you will have on your farm. If this seems hard to believe, just give us a call to check it out for your farming operation. Many thanks. D
Compact BioReactor with Mixer & Generator on Trailer
Compact BioReactors like this one can have a big impact on a school’s organic waste management challenges. It has fast throughput, produces stable compost in 4 to 7 days, produces no odors or emissions. It is suitable for situations where 1 to 4 cubic yards of waste need to be processed daily. This BioReactor has a friction drive and it is powered by a 1.5 hp motor.
This technology is ideal for schools or universities. If you are concerned about teaching good environmental values and indeed acting in an environmentally responsible way, then the BioReactor could be just what you need. Why not consider this unit for a pilot project. As you can see, the footprint required is pint sized, and it is easy to use, clean and quiet to operate, and controls odors. The opportunity to save hauling costs and enhance your “Green” image is available now…so why not find out a more. It would be my pleasure to help answer any questions about how the BioReactor can enhance your leadership in the community and commitment to the environment.