Composter Automates Rotating Drum Operation

Composter automates rotating drum operation with the newly automated PLC Control Panel with Soft Touch Screen by XACT Systems.  The user friendly soft touch screen on the front of the control panel was designed for the BioReactor Composting System in order to give the operator easy access to a wide variety of critical data.  Data which is vital to the successful composting of solid organic waste.

Although composting is not a complicated process it is a fairly precise process in terms of balancing the few factors that impact it.  The control panel has been developed to provide more accurate monitoring of these factors to ensure the best results.  A quick reminder as to what those few factors are:  Carbon-Nitrogen ratio, moisture content, oxygen, operating temperatures, and particle size.  For a more detailed description of the parameters for successful composting, please follow this link to the XACT Composting System website page describing them.

In addition, the data collected from the monitoring can be sent to the operator’s cell phone or computer 24/7.  By making the data “portable”, the operator can be tracking the BioReactor’s operation while eating lunch!

These added features compound the benefits that the XACT BioReactor System already has.

  1. The BioReactor has the fastest decomposition time—it can compost organic waste in as little as 4 days. Compare this to traditional methods that can take upwards of a year!
  2. Odor control is also ensured by the continual rotation of the drum, which causes the organic material to tumble around inside.  This tumbling action ensures all the particles of the waste are exposed to oxygen at all times which is vital to a highly aerobic composting process and therefore an odor-free process.
  3. Pathogen and virus destruction are the foundations of our composting system. XACT In-Vessel Organics Composting follows the guidelines set down by the EPA to ensure pathogen and virus kill.
  4. Less manpower is required because the rotating vessel does all the work—one man can operate the entire process especially when the composter automates rotating drum operation.
  5. The XACT BioReactor uses a very, very low horsepower electric motor to operate.
  6. The vessel can be insulated which helps retain the high operating temperatures of 130°F+ (55°C+) required (this is the EPA standard for pathogen kill—3 days at 130°F). Because of the insulation, the XACT vessel does not need to be housed in a building, but the compost should be stored under cover.
  7. The process is natural and typically requires no added heat.
  8. Less land is required with the BioReactor rotating drum because the decomposition process occurs within the vessel, and less feedstock piles are required because material is processed so fast.
  9. Site requirements are minimal because of the compact size of the system, and because what little condensates are present are completely captured.
  10. Fantastic compost is the result because changeable weather conditions are not a consideration, and all the factors needed for great decomposition are optimized and controlled.

To learn more about how the composter automates rotating drum operation with the new control panel is super easy.  Just contact us by Cell: 613-391-1445 or email info@xactsystemscomposting.com.  Many many thanks!  D

composter automates rotating drum operation with control panel and soft screen

The Soft Touch Screen on the PLC Control Panel allows for easy access to data such as processing temperature, starting/stopping, correct loading (capacity), door opening/closing and more!

Solid Organic Waste Management Facility

XACT Systems’ BioReactors will compost tons of solid organics daily at this new state-of-the-art solid organic waste management facility located in Goa, India.  In the final stages of completion, this massive facility will treat the solid organics waste of just the north half of the city.  The waste material coming into the plant is classified as MSW.

Solid organic waste mangement facility in Goa, India

These are the administration buildings of the North Goa facility.

Solid Organice Waste Management Facility

These 3 BioReactors are part of a comprehensive solid organic processing facility. The BioReactor Composting System by XACT Systems Inc. handles all the composting portion of the waste management treatment.

The treatments of the organics coming into the plant consist of fermentation processing (digester), and compost processing by the BioReactor Composting System.  In addition, the facility features bio-filters, transport truck weigh scales, bag openers, screeners, sorting stations, magnetic separators, balers, conveying systems and shredders.

This solid organic waste management facility design will be duplicated time and again.  The next facility to be built will be located in the south of Goa, India

SFC Environmental Technologies PVT Ltd. is the engineering firm behind this impressive facility.  They chose XACT Systems’ to be the supplier of the composting equipment.  Because of the heavy-duty and 24/7 performance redundancy design of the BioReactor, it was

Solid Organic Waste Management Facility

SFC designed and engineered this modern compost processing plant. It is but one portion of the entire solid organic waste management facility. At the end of the building, the ends of the 3 BioReactors are visible.

an obvious choice.  Plus, the accelerated processing, cleanliness and 70% fill capacity of this composter pushed the invessel rotating drum BioReactor to the top of SFC’s composter list.  It is very exciting for both XACT Systems and SFC Environmental Technologies to see this project nearing completion.  The next time we show pictures of this site, all the brown clay earth showing will be covered in green vegetation because the finished compost will applied to the grounds.  Compost makes as an excellent soil amendment and supports plant growth in harsh, dry conditions in a remarkable way.

For those of you who cannot get to Goa India to see this site, XACT Systems has many BioReactors working in North America and elsewhere.  Please feel free to contact us at anytime if you wish to arrange for a site visit.

If you want to meet with us, consider going to the US Composting Council Conference in Los Angeles, California, USA, on January 23-25.  You can find us at Booth 514. (Click on the link below to get more details about the conference venue etc).   Please feel free to stop by or call ahead (call
Glenn McConkey at 6123-391-1445) and arrange a private meeting to discuss you particular project.  Many thanks,  Doreen

www.uscompostingcouncil.org

 

 

Composting Technology Saudi Arabia & Middle East

The composting technology by XACT Systems was introduced to the agricultural market in Saudi Arabia just last week.  The International Trade Exhibition for Agriculture, Water and Agro-Industry proved to be an excellent venue to show The BioReactor to the Middle East ag-business community.  XACT Systems’ partner in Saudi Arabia is Tamimi Global C0. Ltd.

composting technology Saudi Arabia & Middle East

The BioReactor composting technology will provide sustainable organic waste management solutions to Saudi Arabia farming and food processing operations. Tamimi Global Co. Ltd. represents XACT Systems throughout the Middle East.

Tamimi is a top tier company that has provided product and services to the Saudi market for decades.  Now, with their new mandate in their Waste Management Division to provide more innovative and sustainable solutions, Tamimi is blazing the trail in the Middle East once again.

Composting Technology Saudi Arabia & Middle East

Tamimi chose the BioReactor, which is an modern in-vessel rotating drum, to be the composting technology that leads them into a better future.  The company’s core business is in the food services sector.  One of the services they provide are meals to the personnel of work camps.  These work camps can reach populations of 10,000 workers.  This volume of food service produces as serious volume of food waste that requires a serious organic waste management solution.  The BioReactor is just such a solution.

The BioReactor is a work horse!

It is ruggedly engineered and built to withstand the 24/7/365 operational requirement of the waste management industry.  Because solid waste never stops being produced, therefore, it never stops needing to be processed.

composting technology Saudi Arabia & Middle East

This BioReactor is composting food waste. The footprint required for the composter is very small because the composting processing happens very quickly.

The BioReactor drum slowly rotates.  It quickly turns organic waste (no more than 4 to 7 days) into compost.  It  tightly controls the parameters of the composting process. In other words, this composter makes an ideal environment for the oxygen-loving bacteria to thrive and decompose the material in a highly aerobic process. The BioReactor will compost large volumes of organic waste quickly.  And will do so without the occurrence of hazardous leachates or foul odors.

Indeed, the compost bears no resemblance to the waste from which it was produced.  This compost has tremendous economic value if sold in bags or bulk because it makes an excellent soil amendment.  The compost has a high level of organic matter and nutrient content. The compost no longer has harmful bacteria in it to cause disease so it can be spread on land close to water sources.

By adopting the ground-breaking BioReactor Composting System, Tamimi is now able to provide a sustainable cycle of complementary food services-from meal preparation to organic waste recycling.  The ability to divert the organic waste from landfills has tremendous environmental and economic advantages.   The finished compost can be land applied to the fields that grow the food crops in the first place.  It makes an excellent soil amendment because it introduces much needed organic matter back into the soil.

 

Composting Rotating Drum Technology by XACT Systems Chosen by Bulgaria Company

Composting Rotating Drum Technology by XACT Systems Inc. has been chosen by BioKamp Co. in Bulgaria. This is great news!  We are looking forward to working with our new Bulgarian partners as they embark on a new business venture in the organic waste

composting rotating drum technology

BioKamp Bulgaria are new partners of XACT Systems Inc. of Canada. BioKamp is excited to now have the excellent BioReactor- a compositing rotating drum technology – to manufacture and market in the Bulgarian market where there are big opportunities. Welcome aboard gentlemen!

management sector in their country.  BioKamp now has rights to manufacture and market the BioReactor Composting System by XACT.  The composting rotating drum technology (known as the BioReactor) measured up exactly to the needs of BioKamp.  To begin, the Bulgarian company will target the biosolid (biosludge) management industry.  Of course, the BioReactor can and is composting many types of organic waste–from food waste to dairy manure. Indeed, BioKamp has every intention to reach out all sectors with this new and innovative waste management solution.

Organic Waste Diversion From Landfills

Better organic waste management and diverting waste from landfills is a serious problem worldwide.  What to do?  Well, the composting rotating drum technology by XACT Systems is proving its worth in many countries around the globe.  It is an effective, sustainable and common sense solution to dealing with organic waste.

Please check out this video of the BioReactor in order to better understand the rotational aspect of this in vessel composting technology. Then, consider the possibilities for your company.  Many many thanks.

www.youtube.com/watch?v=XJuBQhcK2YY

XACT Systems Inc.

XACT Systems Inc. offers sincere congratulations to our partner in India, SFC Environmental Technologies Pvt. Ltd., which has been awarded contracts for 2 more large scale solid waste handling facilities in India.  

XACT Systems Inc.

Indian officials proudly unveil the solid waste management facility designed and built by SFC Environmental Technologies Pvt. Ltd in Mumbai, India

These new facilities are mandated to compost 310 tons of solid organic waste per day. The composting technology that SFC has specified for these 2 operations is XACT Systems Inc. BioReactor Composting System from Canada.  A total of 12 BioReactors  will be built and installed by SFC, and each BioReactor will be 10′ diameter by 60′ long (3m x 18m). SFC has earned this contract on the heels of very recently and successfully completing 2 other large scale solid organic waste management projects in India that also featured XACT’s BioReator composting technology.

New XACT Systems’ Composting Technology Videos Just Posted To YouTube

Composting Technology Videos

Rotation Speed & Odor Control
https://www.youtube.com/watch?v=-zlt8hOoDt8
The successful odor-free composting process of organic waste in the BioReactor is dependent upon a few factors.  One of these is the rotation speed of the drum itself.  The BioReactor by XACT Systems Inc. rotates very very slowly as shown in this video.  This allows the material inside the composter to gently tumble.  In turn, this gentle tumbling allows each and every particle of the waste material to be exposed to the oxygen present in the ambient air.  The oxygen-loving bacteria which naturally occur in the waste are therefore “knee deep” in the oxygen and thus thriving, multiplying and decomposing (eating) the waste material at a highly accelerated rate.  The by-products of such highly aerobic decomposition is simply water vapour (H20) and carbon dioxide C02.  Neither of these gases are odorous, noxious or harmful. So, by using the BioReactor Technology to compost organic waste, you can do so quickly and in a virtually odor-free manner.
Discharged Compost is Virtually Odorless!  
https://www.youtube.com/watch?v=BdZgBOqTJWI
 The composting process in the BioReactor is highly aerobic due to the ventilation systems and slow tumbling action of the organic waste inside the BioReactor.  As a result the compost upon discharge, is odor-free.  Typical composting time varies from 3 to 7 days depending on the waste material to be composted
composting technology videos

Advanced composting technology such as the BioReactor can produce compost that is virtually odor-free.

Dewater Dairy Manure 
https://www.youtube.com/watch?v=HggJ3PWIY9Q
 Composting dairy manure in XACT Systems BioReactor typically requires that the manure be dewatered prior to loading into the composter.  The optimum moisture content of any organic waste to be composted is approximately 65%
Please click on any of the links above to view the new composting technology videos.  Many thanks.  D

 

XACT Systems Exhibits the BioReactor: An Innovative Composter

Are You Attending the US Composting Conference in Jacksonville, FL next month?

If so, stop in at the XACT Systems booth and find out more about the innovative composter:  The BioReactor!  Learn how to successfully compost food, yard and all sorts of municipal waste (including biosolids) rapidly.

Composter will compost yard waste, food waste, biosludge, and biosolids.

BioReactor Composting System with In-feed and Discharge Conveyors, BioFilter & Future Expansion Capability.

When you compost solid organic waste using the BioReactor, you will realize economic benefits (always a good thing),  and environmental benefits.  Converting waste into quality compost allows you to capitalize on the nutrient value of the waste and sell the resulting compost.  Because traditional methods of managing these wastes are incurring high costs, are creating health hazards and odor problems in the surrounding communities, there is a need to treat these huge volumes of organic waste with technological innovation.

The BioReactor Composter

The BioReactor Composter is a slowly rotating drum that converts any solid organic waste into compost.  It complies with the fundamentals of composting* regulations by tightly controlling the parameters of the composting process. This composter makes an ideal environment for the oxygen-loving bacteria to thrive and decompose the material in a highly aerobic process. The BioReactor will compost large volumes of organic waste quickly, and will do so without the occurrence of hazardous leachates or foul doors.

Indeed, the compost bears no resemblance to the waste from which it was produced.  This compost has tremendous value if sold in bags or bulk because it makes an excellent soil amendment due to its organic matter and nutrient content. The compost no longer has harmful bacteria in it to cause disease so it can be spread on land close to water sources.

* Composting is defined as a process of biological decomposition of biodegradable organic fraction of the waste, carried out by a diverse population of organisms under controlled aerobic conditions and other parameters (ratio of carbon: nitrogen, moisture, temperature, pH, particle size, porosity, homogeneity of the mixture).

If you are planning to go to the US Composting Conference in Jacksonville January 25-28, 2016, please visit us at booth 722.  Hope to see you there!

Manure Composting Equipment at Pete and Gerry’s Organic Egg Farm

industrial composting technology for composting manure, mortalities,  litter, egg processing waste

This BioReactor is 6′ diameter by 30′ long and is able to compost manure as well as many other forms of organic waste.

Manure composting equipment at Pete and Gerry’s Organic Egg Farm, supplied by XACT Systems Inc., allows these innovative organic farmers to manage their poultry manure with the same approach/philosophy as they apply to all their farming practises: reducing pollution, maintaining healthy soil, and conserving water and other precious resources.

Pete & Gerry’s Organic Eggs has been farming for four generations. They are totally committed to producing the highest-quality, freshest eggs possible. Organic eggs means that no antibiotics, pesticides, herbicides, fungicides, GMO or animal by-products are used.   In addition, Pete & Gerry’s is a values-led company, dedicated to humane treatment of animals–no cages–with free range barns.  The company is a champion of small family farms believing that these kinds of farms are the best stewards of environmental sustainability.

The manure composting equipment chosen for the job is the BioReactor Composting System built by XACT Systems Inc.

manure composting equipment

Organic poultry farm composts poultry manure to determine viability of producing and marketing compost made from manure of the organic laying hen farm. The BioReactor discharges the finished compost onto a conveyor.

Always looking to the future, Pete & Gerry’s wanted to test an idea they have for producing compost from the poultry manure.  They want to capitalize on the marketing potential of this specialized compost–possibly as an organic soil amendment.   The BioReactor is 6′ diameter by 30′ long (1.8m x 9 m) and has a total processing capacity of 22 cubic yards (16 cubic metres).

This pilot project to test XACT’s manure composting equipment and producing great compost is just nicely underway and so far the results are promising.  Stay tuned for more updates as the trial continues.

 

Are You Attending the International Poultry Expo in Atlanta This Week?

Are You Attending the International Poultry Expo in Atlanta This Week?

If so, stop in at the Farmer Automatic booth in Hall C booth number C13007 and learn how to successfully compost all poultry waste.   There, you will find us, XACT Systems Inc. and the awesome BioReactor.

Compost poultry litter and much more with the BioReactor composting technology by XACT

BioReactor Composting System with In-feed and Discharge Conveyors, BioFilter & Future Expansion Capability.

When you compost poultry litter and all your other poultry waste with the BioReactor, you will realize economic benefits (always a good thing),  and environmental benefits.  Converting waste into quality compost allows you to capitalize on the nutrient value of the waste.  Because traditional methods of managing these wastes are incurring high costs, are creating health hazards and odor problems in the surrounding communities, and are causing damage to the environment, there is a need to treat these huge volumes of organic waste with technological innovation.

The BioReactor Composting System

The BioReactor Composting System is a rotating drum that converts any solid organic waste into compost.  It complies with the fundamentals of composting* regulations by tightly controlling the parameters of the composting process. The BioReactor makes an ideal environment for the oxygen-loving bacteria to thrive and decompose the material. The BioReactor will process large volumes of organic waste quickly, and will do so without the occurrence of hazardous leachates.

On Wednesday, January 28th, XACT Systems will make a presentation  describing 2 separate pilot projects that were conducted on poultry farms composting various types of poultry waste. One test took place in Brazil and the other in New York State. The test results proved that the BioReactor composting system will compost organic poultry waste in 7 days (or less), and will produce a light fluffy compost that is pathogen-free (including salmonella and coliforms), odor-free, weed-seed free, insect larvae-fee and mature. Indeed, the compost bears no resemblance to the waste from which it was produced.

This compost has tremendous value if sold in bags or bulk because it makes an excellent soil amendment due to its organic matter and nutrient content. Indeed, the compost no longer has harmful bacteria in it to cause disease so can be spread on land close to water sources. Because the BioReactor is situated on site, the cost of hauling poultry waste is eliminated. Depending on the facility’s situation, the compost can be used on site or sold to others.

* Composting is defined as a process of biological decomposition of biodegradable organic fraction of the waste, carried out by a diverse population of organisms under controlled aerobic conditions and other parameters (ratio of carbon: nitrogen, moisture, temperature, pH, particle size, porosity, homogeneity of the mixture).

If you are planning to go to the International Poultry Expo (IPPE) in Atlanta January 27-29, 2015, please consider attending the presentation and visiting us at booth C13007.  We will be at the Farmer Automatic booth in Hall C…again the booth number is C13007.  Hope to see you there!

In-Vessel Composters to Compost Palm Fruit Bundles

These in-vessel composters of XACT Systems are being manufactured in our Mexico plant, and will be composting the spent fruit bundles from palm oil production.  After the oil has been extracted from the fruit, the tons and tons of fruit bundle waste will be loaded into the XACT in-vessel composter and converted into rich earthy compost.  The compost will be a terrific soil amendment because it adds organic matter and nutrients back into the soil.  The soil is healthier thus the crops are healthier, more resistant to disease, and will produce higher yields.  So, not only will the XACT BioReactor solve the organic waste problem, it is also improving  crop production.

This link will take you to a document describing research done in 2006 regarding palm oil production and composting the spent fruit bundles.

http://www.biomass-asia-workshop.jp/biomassws/03workshop/material/tanaka.pdf

Actually, the in-vessel composter by XACT can compost any solid organic waste.  In this case, fruit bundles will be composted, but the BioReactor can also compost other agricultural waste such as green waste, spoiled feed, manure and mortalities.  In the  commercial sector, the BioReactor quickly composts food waste, fish waste, paper, leaf and yard waste, grass clippings and so on.

Composting palm fruit bundles

The production of palm oil creates tons of fruit bundle waste which needs to be sustainably managed. The operation where these 2 BioReactors by XACT will be going have wisely chosen to compost their waste. The finished compost can then be spread on the land to enhance future crop production.

Composting agricultural waste.

In-Vessel composters engineered by XACT Systems are ruggedly built to handle tons and tons of waste. The BioReactors turn slowly and in a 4 to 7 day period will compost raw organic waste into rich fluffy compost. These 2 composters are going to a palm oil production facility. They will be used to compost the spent fruit bundles from which the oil is extracted.

 

 

Each BioReactor is 10′ diameter x 40′ long.  The drum turns very slowly while the ends of the drum remain stationary.  This allows for the filling capacity to reach 70% of the volume of the vessel. The typical daily operation of a BioReactor begins by unloading a specific portion of the compost using the discharge door followed by loading the daily volume of waste material in to the BioReactor at the in-feed end.  The waste material remains in the BioReactor 3 to 7 days depending on the properties of the waste material.

Once this installation gets up and running, I will get pictures and post them so that you can see how well the operation is working.  Until then…check out our website for more information on some of our other installations.  Many thanks for your interest today!

Tel: 1-613-399-5686   •   Or: 1-613-391-1445   •   Email: info@xactsystemscomposting.com