Composting Technology Saudi Arabia & Middle East

The composting technology by XACT Systems was introduced to the agricultural market in Saudi Arabia just last week.  The International Trade Exhibition for Agriculture, Water and Agro-Industry proved to be an excellent venue to show The BioReactor to the Middle East ag-business community.  XACT Systems’ partner in Saudi Arabia is Tamimi Global C0. Ltd.

composting technology Saudi Arabia & Middle East

The BioReactor composting technology will provide sustainable organic waste management solutions to Saudi Arabia farming and food processing operations. Tamimi Global Co. Ltd. represents XACT Systems throughout the Middle East.

Tamimi is a top tier company that has provided product and services to the Saudi market for decades.  Now, with their new mandate in their Waste Management Division to provide more innovative and sustainable solutions, Tamimi is blazing the trail in the Middle East once again.

Composting Technology Saudi Arabia & Middle East

Tamimi chose the BioReactor, which is an modern in-vessel rotating drum, to be the composting technology that leads them into a better future.  The company’s core business is in the food services sector.  One of the services they provide are meals to the personnel of work camps.  These work camps can reach populations of 10,000 workers.  This volume of food service produces as serious volume of food waste that requires a serious organic waste management solution.  The BioReactor is just such a solution.

The BioReactor is a work horse!

It is ruggedly engineered and built to withstand the 24/7/365 operational requirement of the waste management industry.  Because solid waste never stops being produced, therefore, it never stops needing to be processed.

composting technology Saudi Arabia & Middle East

This BioReactor is composting food waste. The footprint required for the composter is very small because the composting processing happens very quickly.

The BioReactor drum slowly rotates.  It quickly turns organic waste (no more than 4 to 7 days) into compost.  It  tightly controls the parameters of the composting process. In other words, this composter makes an ideal environment for the oxygen-loving bacteria to thrive and decompose the material in a highly aerobic process. The BioReactor will compost large volumes of organic waste quickly.  And will do so without the occurrence of hazardous leachates or foul odors.

Indeed, the compost bears no resemblance to the waste from which it was produced.  This compost has tremendous economic value if sold in bags or bulk because it makes an excellent soil amendment.  The compost has a high level of organic matter and nutrient content. The compost no longer has harmful bacteria in it to cause disease so it can be spread on land close to water sources.

By adopting the ground-breaking BioReactor Composting System, Tamimi is now able to provide a sustainable cycle of complementary food services-from meal preparation to organic waste recycling.  The ability to divert the organic waste from landfills has tremendous environmental and economic advantages.   The finished compost can be land applied to the fields that grow the food crops in the first place.  It makes an excellent soil amendment because it introduces much needed organic matter back into the soil.

 

XACT Systems Exhibits the BioReactor: An Innovative Composter

Are You Attending the US Composting Conference in Jacksonville, FL next month?

If so, stop in at the XACT Systems booth and find out more about the innovative composter:  The BioReactor!  Learn how to successfully compost food, yard and all sorts of municipal waste (including biosolids) rapidly.

Composter will compost yard waste, food waste, biosludge, and biosolids.

BioReactor Composting System with In-feed and Discharge Conveyors, BioFilter & Future Expansion Capability.

When you compost solid organic waste using the BioReactor, you will realize economic benefits (always a good thing),  and environmental benefits.  Converting waste into quality compost allows you to capitalize on the nutrient value of the waste and sell the resulting compost.  Because traditional methods of managing these wastes are incurring high costs, are creating health hazards and odor problems in the surrounding communities, there is a need to treat these huge volumes of organic waste with technological innovation.

The BioReactor Composter

The BioReactor Composter is a slowly rotating drum that converts any solid organic waste into compost.  It complies with the fundamentals of composting* regulations by tightly controlling the parameters of the composting process. This composter makes an ideal environment for the oxygen-loving bacteria to thrive and decompose the material in a highly aerobic process. The BioReactor will compost large volumes of organic waste quickly, and will do so without the occurrence of hazardous leachates or foul doors.

Indeed, the compost bears no resemblance to the waste from which it was produced.  This compost has tremendous value if sold in bags or bulk because it makes an excellent soil amendment due to its organic matter and nutrient content. The compost no longer has harmful bacteria in it to cause disease so it can be spread on land close to water sources.

* Composting is defined as a process of biological decomposition of biodegradable organic fraction of the waste, carried out by a diverse population of organisms under controlled aerobic conditions and other parameters (ratio of carbon: nitrogen, moisture, temperature, pH, particle size, porosity, homogeneity of the mixture).

If you are planning to go to the US Composting Conference in Jacksonville January 25-28, 2016, please visit us at booth 722.  Hope to see you there!

How Many Farming Operations Have Manure Composting Technology on Their Farm Improvement Plan?

Manure composting technology has proven economic and  environmental advantages.  XACT Systems’ Manure Composting Technology — The BioReactor is proving to be a wise choice by farmers in all animal farming operations including dairy, beef, horse, poultry and fish.  How many farmers think that composting manure is a good manure management strategy?  If so, how many farms are now using manure composting technology?

manure composting technology

Viewed here from the in-feed end, this BioReactor is composting dewatered dairy manure in just 4 days.

Economic Advantages of XACT’s Manure Composting Technology:

Environmental Advantages of XACT’s Manure Composting Technology:

1700 Cow Dairy Composts Dewatered Manure for Bedding

The XACT BioReactor on this dairy operation is 10’ diameter by 60’ long. It has to turn 45 to 50 tons of dewatered cow manure 240 times per day, 365 days per year.  After taking a look at the robust mechanical characteristics of the XACT BioReactor drum and the heavy duty drive system, this dairy operation was confident in the ability of the XACT system to handle the staggering weights of waste material to be processed daily. Check out all the specs for the BioReactor by clicking on xactsystemscomposting.com/bioreactor/.

Dewatered cow manure is fed into the vessel by a conveyor. Because the infeed opening is located in the upper quadrant of the stationary infeed end, the BioReactor can be filled to 70% capacity. Remarkably, a 7.5 hp variable speed drive turns the BioReactor and its load.

After a 4-day retention period in the vessel, the discharged compost is taken back to the barn to be used as bedding for the herd. Upon discharge the compost is pathogen free, weed seed free, insect larvae free, and odorless. At this point the compost is about 50% moisture, and therefore as it gets blown into the stalls there is minimal airborne dust. Most importantly, the cows love it as it provides exceptional comfort.

Please share your thoughts about composting manure.  Many thanks, D.

 

Manure Composting Equipment at Pete and Gerry’s Organic Egg Farm

industrial composting technology for composting manure, mortalities,  litter, egg processing waste

This BioReactor is 6′ diameter by 30′ long and is able to compost manure as well as many other forms of organic waste.

Manure composting equipment at Pete and Gerry’s Organic Egg Farm, supplied by XACT Systems Inc., allows these innovative organic farmers to manage their poultry manure with the same approach/philosophy as they apply to all their farming practises: reducing pollution, maintaining healthy soil, and conserving water and other precious resources.

Pete & Gerry’s Organic Eggs has been farming for four generations. They are totally committed to producing the highest-quality, freshest eggs possible. Organic eggs means that no antibiotics, pesticides, herbicides, fungicides, GMO or animal by-products are used.   In addition, Pete & Gerry’s is a values-led company, dedicated to humane treatment of animals–no cages–with free range barns.  The company is a champion of small family farms believing that these kinds of farms are the best stewards of environmental sustainability.

The manure composting equipment chosen for the job is the BioReactor Composting System built by XACT Systems Inc.

manure composting equipment

Organic poultry farm composts poultry manure to determine viability of producing and marketing compost made from manure of the organic laying hen farm. The BioReactor discharges the finished compost onto a conveyor.

Always looking to the future, Pete & Gerry’s wanted to test an idea they have for producing compost from the poultry manure.  They want to capitalize on the marketing potential of this specialized compost–possibly as an organic soil amendment.   The BioReactor is 6′ diameter by 30′ long (1.8m x 9 m) and has a total processing capacity of 22 cubic yards (16 cubic metres).

This pilot project to test XACT’s manure composting equipment and producing great compost is just nicely underway and so far the results are promising.  Stay tuned for more updates as the trial continues.

 

BioReactor Composting Technology

BioReactor Composting Technology Features at the 2015 National Farm Machinery Show in Louisville KY

Are you attending National Farm Machinery Show new week?  If so, stop in at the XACT Systems booth located in the PAVILION booth number 000827 and learn how to successfully compost DAIRY MANURE (and other solid organic waste) with the awesome BioReactor Composting Technology.

Composting dairy manure (dewatered) with

The BioReactor Composting Technology makes compost for bedding from dewatered dairy manure

Compost Bedding Made By the BioReactor Composting Technology

the BioReactor is a winning solution to manure management in 3 ways.  The resulting fibrous material makes an excellent & safe BEDDING material which cab replace other costly materials.  Plus by converting manure into QUALITY compost you can capitalize on in the lucrative retail and wholesale market of organic fertilizer/soil amendments.

And finally, because traditional methods of managing manure are under legislative scrutiny, are creating health hazards and odor problems in the surrounding communities, and are causing damage to the environment, the BioReactor Composting Technology allows you to treat your huge volumes of dairy manure with technological innovation.

The BioReactor Composting Technology is the Solution!

The BioReactor Composting Technology is a rotating drum that converts dewatered dairy

Composting manure for bedding a dairy herd using the BioReactor Composting Technology

The rotating drum composting technology–better known as the XACT BioReactor- is ideal for fast composting, ease of operation, and trouble free service.

manure into compost.  This in-vessel composting system is designed to successfully process manure by tightly controlling the parameters of the composting process.  In other words, the BioReactor makes an ideal environment for the oxygen-loving bacteria to thrive and decompose the manure. The BioReactor will process large volumes of manure quickly, and will do so without the occurrence of hazardous leaches.

Independent test results have proven that the BioReactor composting technology will compost dewatered dairy manure in 4 days (or less), and will produce a light fluffy compost that is PATHOGEN FREE (including e-coli), odor-free, weed-seed free, insect larvae-fee and mature. Indeed, the compost bears no resemblance to the waste from which it was produced.

This compost has tremendous value if sold in bags or bulk because it makes an excellent

In-vessel composting technology for composting organic solid waste

BioReactor Composting System with In-feed and Discharge Conveyors, BioFilter & Future Expansion Capability.

soil amendment due to its organic matter and nutrient content. Indeed, the compost no longer has harmful bacteria in it to cause disease so it can be spread on land close to water sources.

Site layouts are our speciality, and we would be happy to work with you to design a BioReactor Composting Solution specific for your farm needs.   The BioReactor is available in a variety of sizes (the largest is 10′ diameter x 60′ long), and the size of machine required is determined by the volume of dairy manure produced per day.  Note:  a herd will utilize only 30% of the compost produced by that herd for bedding–the remainder is available for other purposes (selling or land application).

If you are planning to go to the National Farm Machinery Show  in Louisville, KY February 11 to 14, 2015, please consider visiting us at booth 000827 in the PAVILION.    Hope to see you there!

Are You Attending the International Poultry Expo in Atlanta This Week?

Are You Attending the International Poultry Expo in Atlanta This Week?

If so, stop in at the Farmer Automatic booth in Hall C booth number C13007 and learn how to successfully compost all poultry waste.   There, you will find us, XACT Systems Inc. and the awesome BioReactor.

Compost poultry litter and much more with the BioReactor composting technology by XACT

BioReactor Composting System with In-feed and Discharge Conveyors, BioFilter & Future Expansion Capability.

When you compost poultry litter and all your other poultry waste with the BioReactor, you will realize economic benefits (always a good thing),  and environmental benefits.  Converting waste into quality compost allows you to capitalize on the nutrient value of the waste.  Because traditional methods of managing these wastes are incurring high costs, are creating health hazards and odor problems in the surrounding communities, and are causing damage to the environment, there is a need to treat these huge volumes of organic waste with technological innovation.

The BioReactor Composting System

The BioReactor Composting System is a rotating drum that converts any solid organic waste into compost.  It complies with the fundamentals of composting* regulations by tightly controlling the parameters of the composting process. The BioReactor makes an ideal environment for the oxygen-loving bacteria to thrive and decompose the material. The BioReactor will process large volumes of organic waste quickly, and will do so without the occurrence of hazardous leachates.

On Wednesday, January 28th, XACT Systems will make a presentation  describing 2 separate pilot projects that were conducted on poultry farms composting various types of poultry waste. One test took place in Brazil and the other in New York State. The test results proved that the BioReactor composting system will compost organic poultry waste in 7 days (or less), and will produce a light fluffy compost that is pathogen-free (including salmonella and coliforms), odor-free, weed-seed free, insect larvae-fee and mature. Indeed, the compost bears no resemblance to the waste from which it was produced.

This compost has tremendous value if sold in bags or bulk because it makes an excellent soil amendment due to its organic matter and nutrient content. Indeed, the compost no longer has harmful bacteria in it to cause disease so can be spread on land close to water sources. Because the BioReactor is situated on site, the cost of hauling poultry waste is eliminated. Depending on the facility’s situation, the compost can be used on site or sold to others.

* Composting is defined as a process of biological decomposition of biodegradable organic fraction of the waste, carried out by a diverse population of organisms under controlled aerobic conditions and other parameters (ratio of carbon: nitrogen, moisture, temperature, pH, particle size, porosity, homogeneity of the mixture).

If you are planning to go to the International Poultry Expo (IPPE) in Atlanta January 27-29, 2015, please consider attending the presentation and visiting us at booth C13007.  We will be at the Farmer Automatic booth in Hall C…again the booth number is C13007.  Hope to see you there!

Food Waste Composted with the In-Vessel Composter by XACT

Composting Food Waste Generated by 8,000 Room Resort in Cancun

Food waste composting

Food waste from the kitchens and dining rooms is collected separately and taken to the on-site composter for fast composting.

Food waste composted with the in vessel composter by XACT is solving the organic waste problem of an 8,000 room hotel in Cancun, Mexico.  The Cancun Palace Resort generates 2500 tons of organic waste per year, and wanted/needed to reduce their high waste haulage costs and landfill tipping fees.  In addition, the hotel management wanted to take meaningful action to reduce their GHG emissions.

The Palace Resort was able to solve both objectives effectively by choosing the BioReactor by XACT Systems to compost their organic waste.    As an added bonus, the Cancun Palace Hotel’s corporate image is enhanced by their responsible waste management initiative.  Plus the benefits don’t stop there!  The Return On Investment (ROI) is only 18 months making the investment in the BioReactor Composting System a savvy decision in all respects.

Food Waste and Garden Waste are the Feedstocks

The BioReactor is composting food waste from the kitchens and dining rooms as well as green and brown gardening residue.  The waste is processed in the in-vessel composter for 5 days.  Upon discharge, the compost is pathogen-free, weed seed-free and virtually odorless.

Composting in the BioReactor Is Followed by Vermicomposting

Composting Food Waste

The BioReactor is 8′ diameter by 40′ long. The food waste, green and brown plant residue are composted in the vessel in 5 days.

The next step in the operation is for the compost to be placed in the worm bins for further decomposition.  Vermicompost is process of decomposition of organic waste using worms.  The castings (or worm manure) have a high saturation of water soluble nutrients (readily plant available) and makes an excellent organic fertilizer and soil conditioner.  The Cancun Palace Resort uses the castings in their own nursery, gardens, flower beds, and on the golf course.

XACT Systems Composter Seminar at the Waste Expo 2015

The Waste Expo 2015 in Atlanta features a seminar afternoon on the 29th of April.   In the 1:00 pm slot will be a presentation showing the advantages of XACT Systems’ in-vessel composter (BioReactor) and the various installations we have around the world .  This presentation will take place on Tuesday (the first day of the show) in the Organic Waste Management section.

Booth 5440.  Look for this logo in the Organic Management section at the Waste Expo 2015

Look for this logo in Booth 5440 in the Organic Management section at the Waste Expo 2015

XACT SYSTEMS BOOTH

Our booth 5440 is also located in this section….just keep a lookout for our logo.  So if you would like to discuss your particular composting project as well as learn about the BioReactor technology and installations around the world, please stop by.

COMPOST SAMPLES

We will have samples of compost made from food waste, other organic waste and amendments in the BioReactor in just 4 to 5 days.  Come see it for yourself so that you can appreciate its potential dollar value, soil value, and plant value.  For those of you looking for free passes to the show, simply get in touch with me and I will see that you get all that you need.  www.xactsystemscomposting.com.  Remember the Waste Expo 2015 begins on April 29th and runs for 3 days.  Hope to see you there!  Many thanks, D

The BioReactor Makes Ecological and Economical Sustainability Possible.

The BioReactor Makes Ecological and Economical Sustainability Possible.

Sustainable organic waste management–in the real world–has to converge 2 notions of sustainability.  The 1st is ecological sustainability and the 2nd is economic sustainability.  With XACT’s BioReactor composting technology, this dual purpose sustainability is not only possible but profitable!

Superb Green Roof Design

Superb Green Roof Design

Let’s consider, for example, the green roof industry.  A building owner chooses to have a green roof installed.  Construction begins using a soil substrate for the plants.  What if the soil substrate included compost made from organic waste which was generated by the occupants and/or operations of the building itself?   Now that is an exciting sustainable concept!

This is where the BioReactor enters the picture.  The BioReactor is ideally suited to an urban setting.  because the:

• Waste is quickly processed with automatic feeders and off loaded with no on-site peripheral contamination.

• Equipment meets OSHA Safety Standards.

• Remarkably small electric motors power the drive(s) so that the operation is quiet.

• The BioReactor has a professional finish and the installation is pristine in appearance.

By composting solid organic waste (food waste, paper, leaf and yard waste etc.) with the help of the BioReactor, you can turn raw waste into rich pathogen-free, sanitized compost in 4 to 7 days.

Plus, soil amended with good quality compost produces healthier plants. This picture compares 2

Plantings in soil amended with compost!

Plantings in soil amended with compost!

types of plantings.  The 3 rows of plants on the left were placed in pots in soil that had been amended with compost and the single row of plants on the right were placed in pots with soil only.  The difference in the health of the plantings is clearly visible, and there is much scientific study and data to prove the benefits of compost for plant better growth, and better resistance to pests and drought to be true time and time again.

No doubt by now, you have figured out  the economics/cost savings with respect to the:

Typically, the BioReactor will pay for itself in under 3 years which is better than industry standard.

This is just one example of how the BioReactor can make sustainable organic waste management both ecological and economical. Please feel free to get in touch with us to explore these opportunites for your next project. Many thanks, D.

 

I Want 3 Tractor Trailer Loads of This Compost Right Away!

Last fall we were at a trade show and on the table of our booth we had a bucket of fresh compost from our customer’s BioReactor.  It was great looking compost–dry, fluffy, no odor and so on.  So, a gentleman walked by the booth, took one look at the compost and said, “I want 3 tractor trailer loads of this compost right away!”  We were flabbergasted.  This man was in the business of growing organic hops for an organic beer brewer, and the compost from the BioReactor was just what he needed to boost the health of his soil and get better crop yields.  What really got him enthusiastic was the quality of the compost and that he could get all that he wanted so close to his farm.

Compost Discharged After 4 Days

Compost Discharged After 4 Days

You see, our customer is composting the manure from a 1700 cow dairy herd, and there is lots and lots and lots of compost being produced from the manure on a daily basis.  Typically, upon discharge after 4 days, the compost is about 75% mature which means all the pathogens have been killed, the weed seeds are destroyed and there is virtually no odor.  This compost is ready to spread on a field and is an excellent soil amendment from so many perspectives…moisture retention, organics booster, nutrient value, suppresses plant disease, controls weeds, balances the soils pH and improve the soil structure.    This compost has tremendous value which positively impacts the bottom line–and this hop grower knew that.  Needless to say, we connected the hops grower to our customer.

Time after time, we get asked by people who are evaluating the prospect of composting solid organic waste (regardless of what the waste is), they wonder “What can I do with the compost?”  They don’t realize the value of the product they are making because they are only focused on finding a solution to get rid of the troublesome waste.  But, by making GOOD compost from the waste, they now have created an opportunity to make money from the product (compost) in addition to solving their waste management problem.  Evidently, there a many markets available to compost producers, and it is just a matter of making the connection.  When the composting operation makes consistent high quality compost such as that which can be produced by the BioReactor, the customers may indeed beat a path to your door!   Many thanks for you time today, and please let me know if we can be of any help to you with your waste management problems, AND marketing your compost!  D

 

 

 

Tel: 1-613-399-5686   •   Or: 1-613-391-1445   •   Email: info@xactsystemscomposting.com